Callcall today: 973.882.0017Email: sales@pcrtechnologies.com
CUSTOM CAPABILITIESHeat Sink FabricationAdhesive Preforms/
Insulators
Heat Sink To Circuit Board
Bonding
Metal Core HeatsinksHigh Speed CNC
Machining-Metals
Plastic G-10/Fr-4 MachiningExtruded Heatsinks
RF / Microwave Component
Housings
PAST WORK PORTFOLIOCNC Milling of a G-10/FR-4
Cover
CNC Milling of an Aluminum
RF / Microwave Housing
Bonding of an Aluminum
Heatsink
CNC Milling of an Aluminum
Heatsink
CNC Milling of an Aluminum
Case
CNC Routing of a Pyralux &
Polymide Adhesive Preform

Heat Sink Fabrication Services

Heat Sink Fabrication Services

Over the years and decades, PCR Technologies, Inc. has become one of the most trusted names in the field of heatsink fabrication. Located in Pine Brook, NJ, we manufacture thermal plates, thermal planes, heat dissipaters, heat plates, and metal core heat sinks, in addition to modified extrusions and custom-bonded fins. By means of high speed CNC machining and multi-spindle drilling and routing, we are fully adept at working with aluminum, copper, brass, core filling or extrusion applications.

Our fabrication proess utilizes a high-speed CNC 3- and 4-axis, multi-spindle machining centers.  The precision machining process eliminate the burrs raised by the stamping process to signigicantly improve the bonding surface.  Our advanced capabilities can maintain tolerances of +/- .0002" with a repeatability accuracy of +/- .0001" on parts up to 30" long and up to 20" wide.

In addition to our considerable machining abilities, we offer finishing services including anodize/hard-coat MIL-A-8625 TY-1, TY-2, TY-3 surfaces, chemical conversion coating in accordance with MIL-DTL-5541 and gold plating in accordance with MIL-G-45204, as well as provide nickel-plating, both general purpose and electroless. We also offer silver plating, tin plating, and Castall (Cast-Coat) insulating compounds. See the table below for a full listing of all of our finishes.

Continuously improving upon our qualitative standards, we are ISO 9001:2008-certified, ITAR- registered, and provide RoHS-compliant components in prototype or production runs, and lead times of 3 to 6 weeks. Quicker turnaround times are also available upon request. In addition to our heatsink fabrication capabilities, we pride ourselves on being a "one-stop shop" providing supplemental fabrication services, such as silk screen marking, mechanical assembly, engraving, and painting (to name just a few). In addition, we are versed in a variety of manufacturing and design software, industry-leading formats like DXF, DWG, IGES, STEP, PRO-E, & SLDPRT.

For more information on our heatsink fabrication abilities, in addition to our other production options, feel free to continue browsing our capability pages, call us today at 973.882.0017, or request a quote on our website.

Request Quote

Portfolios

Heatsink Fabrication Capabilities

General Products
Thermal Plates
Thermal Planes
Heat Dissipaters
Heat Plates
Metal Core-Fiber Fill
Modified Extrusion
Custom Bonded Fin
Heat Sinks
Process
Drilling
Routing
Machining
Equipment CNC Controlled
Multi-Spindle
High Speed
Materials
Aluminum
Copper/Moly/Copper
Copper/Invar/Copper
Steel
Brass
Core Filling (Sumitomo X 28057-2HT)
Material Form Plate
Extrusion
Sheet
Length Up to 30 in
Width Up to 20 in
Positioning Tolerance +/-.0002 in
Repeatability Accuracy +/-.0001 in
Equipment
CNC Machining Centers
Multiple Spindle CNC Routing Machines
Multiple Spindle CNC Drilling Machines
CNC Milling Machines
Drill Presses
Sheet Metal Forming Equipment
Sheet Metal Shearing Equipment
Lathe
Finishes
Anodize/Hardcoat MIL-A-8625 TY-1, TY-2, TY-3
Black Oxide MIL-F-495
Chemical Conversion Coating MIL-DTL-5541
Gold Plating MIL-G-45204
Nickel Plate (General Purpose) QQ-N-290
Nickel Plate (Electroless) MIL-C-26074
Electro Deposited Sulfamate Nickel
Silver Plating QQ-S-365
Tin Plating MIL-T-10727
Dielectric Coatings
Castall® (Stycast) Insulating Compound
Cast-Coat®
LORD®
Dry Film Lubricant MIL-L-8937
Masking for selective finishes
NADCAP Plating
Supplemental Fabrication Operations
Silk Screen Marking
Mechanical Assembly
Engraving
Painting
Bending
Riveting
Card Retainer Installation
Hardware Installation
File Formats
Electronic Data Interchange
DXF
DWG
IGES
STP
STEP
PRO-E
SLDPRT
Quality Continuous Improvement
ISO 9001:2008
AS 9102 F.A.I.R.
Production Volume Prototype to Large Scale Production Runs
Typical Lead Time 3 to 6 weeks
Quick Turn Available

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