Heat Sink Fabrication Services
Over the years and decades, PCR Technologies, Inc. has become one of the most trusted names in the field of heatsink fabrication. Located in Pine Brook, NJ, we manufacture thermal plates, thermal planes, heat dissipaters, heat plates, and metal core heat sinks, in addition to modified extrusions and custom-bonded fins. By means of high speed CNC machining and multi-spindle drilling and routing, we are fully adept at working with aluminum, copper, brass, core filling or extrusion applications.
Our fabrication proess utilizes a high-speed CNC 3- and 4-axis, multi-spindle machining centers. The precision machining process eliminate the burrs raised by the stamping process to signigicantly improve the bonding surface. Our advanced capabilities can maintain tolerances of +/- .0002" with a repeatability accuracy of +/- .0001" on parts up to 30" long and up to 20" wide.
In addition to our considerable machining abilities, we offer finishing services including anodize/hard-coat MIL-A-8625 TY-1, TY-2, TY-3 surfaces, chemical conversion coating in accordance with MIL-DTL-5541 and gold plating in accordance with MIL-G-45204, as well as provide nickel-plating, both general purpose and electroless. We also offer silver plating, tin plating, and Castall (Cast-Coat) insulating compounds. See the table below for a full listing of all of our finishes.
Continuously improving upon our qualitative standards, we are AS9100D and ISO 9001:2015 certified, ITAR- registered, and provide RoHS-compliant components in prototype or production runs, and lead times of 3 to 6 weeks. Quicker turnaround times are also available upon request. In addition to our heatsink fabrication capabilities, we pride ourselves on being a "one-stop shop" providing supplemental fabrication services, such as silk screen marking, mechanical assembly, engraving, and painting (to name just a few). In addition, we are versed in a variety of manufacturing and design software, industry-leading formats like DXF, DWG, IGES, STEP, PRO-E, & SLDPRT.
For more information on our heatsink fabrication abilities, in addition to our other production options, feel free to continue browsing our capability pages, call us today at 973.882.0017, or request a quote on our website.
Heatsink Fabrication Capabilities
|Metal Core-Fiber Fill
Custom Bonded Fin
Core Filling (Sumitomo X 28057-2HT)
||Up to 30 in
||Up to 20 in
|CNC Machining Centers
Multiple Spindle CNC Routing Machines
Multiple Spindle CNC Drilling Machines
CNC Milling Machines
Sheet Metal Forming Equipment
Sheet Metal Shearing Equipment
|Anodize/Hardcoat MIL-A-8625 TY-1, TY-2, TY-3
Black Oxide MIL-F-495
Chemical Conversion Coating MIL-DTL-5541
Gold Plating MIL-G-45204
Nickel Plate (General Purpose) QQ-N-290
Nickel Plate (Electroless) MIL-C-26074
Electro Deposited Sulfamate Nickel
Silver Plating QQ-S-365
|Tin Plating MIL-T-10727
Castall® (Stycast) Insulating Compound
Dry Film Lubricant MIL-L-8937
Masking for selective finishes
|Supplemental Fabrication Operations
|Silk Screen Marking
Card Retainer Installation
|Electronic Data Interchange
AS9100D, ISO 9001:2015
||Prototype to Large Scale Production Runs
|Typical Lead Time
||3 to 6 weeks
Quick Turn Available
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