Heat Sink Fabrication

Heat Sink Fabrication Services

Over the years and decades, PCR Technologies, Inc. has become one of the most trusted names in the field of heatsink fabrication. Located in Pine Brook, NJ, we manufacture thermal plates, thermal planes, heat dissipaters, heat plates, and metal core heat sinks, in addition to modified extrusions and custom-bonded fins. By means of high speed CNC machining and multi-spindle drilling and routing, we are fully adept at working with aluminum, copper, brass, core filling or extrusion applications.

Our fabrication proess utilizes a high-speed CNC 3- and 4-axis, multi-spindle machining centers. The precision machining process eliminate the burrs raised by the stamping process to signigicantly improve the bonding surface. Our advanced capabilities can maintain tolerances of +/- .0002″ with a repeatability accuracy of +/- .0001″ on parts up to 30″ long and up to 20″ wide.

In addition to our considerable machining abilities, we offer finishing services including anodize/hard-coat MIL-A-8625 TY-1, TY-2, TY-3 surfaces, chemical conversion coating in accordance with MIL-DTL-5541 and gold plating in accordance with MIL-G-45204, as well as provide nickel-plating, both general purpose and electroless. We also offer silver plating, tin plating, and Castall (Cast-Coat) insulating compounds. See the table below for a full listing of all of our finishes.

Continuously improving upon our qualitative standards, we are AS9100D and ISO 9001:2015 certified, ITAR- registered, and provide RoHS-compliant components in prototype or production runs. Quicker turnaround times are also available upon request. In addition to our heatsink fabrication capabilities, we pride ourselves on being a “one-stop shop” providing supplemental fabrication services, such as silk screen marking, mechanical assembly, engraving, and painting (to name just a few). In addition, we are versed in a variety of manufacturing and design software, industry-leading formats like DXF, DWG, IGES, STEP, PRO-E, & SLDPRT.

For more information on our heatsink fabrication abilities, in addition to our other production options, feel free to continue browsing our capability pages, call us today at 973.882.0017, or request a quote on our website.

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Heatsink Fabrication Capabilities

General Products

Thermal Plates
Thermal Planes
Heat Dissipaters
Heat Plates

Metal Core-Fiber Fill
Modified Extrusion
Custom Bonded Fin
Heat Sinks

Process

Drilling
Routing

Machining

Equipment

CNC Controlled
Multi-Spindle
High Speed

Materials

Aluminum
Copper/Moly/Copper
Copper/Invar/Copper
Steel

Brass
Core Filling (Sumitomo X 28057-2HT)

Material Form

Plate
Extrusion
Sheet

Length

Up to 30 in

Width

Up to 20 in

Positioning Tolerance

+/-.0002 in

Repeatability Accuracy

+/-.0001 in

Equipment

CNC Machining Centers
Multiple Spindle CNC Routing Machines
Multiple Spindle CNC Drilling Machines
CNC Milling Machines

Drill Presses
Sheet Metal Forming Equipment
Sheet Metal Shearing Equipment
Lathe

Finishes

Anodize/Hardcoat MIL-A-8625 TY-1, TY-2, TY-3
Black Oxide MIL-F-495
Chemical Conversion Coating MIL-DTL-5541
Gold Plating MIL-G-45204
Nickel Plate (General Purpose) QQ-N-290
Nickel Plate (Electroless) MIL-C-26074
Electro Deposited Sulfamate Nickel
Silver Plating QQ-S-365

Tin Plating MIL-T-10727
Dielectric Coatings
Castall® (Stycast) Insulating Compound
Cast-Coat®
LORD®
Dry Film Lubricant MIL-L-8937
Masking for selective finishes
NADCAP Plating

Supplemental Fabrication Operations

Silk Screen Marking
Mechanical Assembly
Engraving
Painting

Bending
Riveting
Card Retainer Installation
Hardware Installation

File Formats

Electronic Data Interchange
DXF
DWG
IGES

STP
STEP
PRO-E
SLDPRT

Quality

Continuous Improvement
AS9100D, ISO 9001:2015
AS9102 FAI

Production Volume

Prototype to Large Scale Production Runs